24V 4Ah LiFePo4 Battery
25.6V 4Ah Lithium Iron Phosphate Battery (LiFePO4) is an efficient, safe and long-life lithium ion battery. It is used in various portable devices.
25.6V 4Ah Battery Specs
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Work Voltage Range 21.6~29.2V
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Nominal Voltage 25.6V
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Nominal Capacity 4Ah
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Rated Energy 102.4Wh
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Max Discharge Power 102.4W
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Standard Charge Current 1A
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Recommend Charge Current ≤2A
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Max Charge Current 4A
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Recommend Discharge Current ≤4A
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Max Continue Discharge Current 100A
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Peak Discharge Current (10S) 10A
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Resistance ≤80mΩ
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Lifespan (25℃,0.5C,80%DOD) >6000
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Waterproof IP65
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Weight 1Kg
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Size (Length * Width * Thick) 190*74*68mm
Hongyitai Batery Charging Curve
24V 4Ah lithium battery charging curve
On the left is the charging curve of a 25.6V 4Ah battery at 0.5C rate.
Main applicates for Hongyitai 25.6V 4Ah lifepo4 battery
Electric vehicles and mobility devices: electric scooters, mobility scooters and warehouse forklift.
Portable and backup power: portable power stations, medical device power supply. UPS
Renewable energy storage: solar and wind energy storage.
Marine device: electric boat and trolling motors.
24V 4Ah deep cycle battery manufacturing
How we make 24V 4Ah lithium battery
- Matching set of high quality LiFePO4 cells. For a 24V 4Ah battery, you will need 8 cells in series, each with a nominal voltage of 3.2V and a capacity of 4Ah.
- Series the cells in series positively to each other to achieve a nominal voltage of 25.6V. Connect the batteries using nickel strips and a spot welder.
- Install a battery management system (PCM) to prevent overcharging, over-discharging and short circuit protection. Select a BMS with a nominal voltage of 25.6V and a continuous current of at least 100A.
- Solder the protection plate in the P+,P- position.
- Sheet metal enclosure to house the battery and BMS. cells and batteries need to be insulated.
- Install terminal connectors, fuses and any monitoring displays.
- Perform initial charge/discharge and testing to verify proper operation and capacity.
Lithium-ion battery production process
#1 Cell Selection
Select the number of 18650 cells or LiFePO4 cells we need. Ensure they works fine.
#2 Battery Sorting
Make sure that the capacity, voltage, and internal resistance of the selected cells are consistent.
#3 Arrangement & Assembly
Combine the required battery modules in a series-parallel manner.
#4 Spot Welding
The positive and negative terminals of the battery are connected via nickel tabs to form the desired capacity or voltage.
#5 Mounting Protection Board
Connect the protection board on the battery pack to ensure that its overcharge, overdischarge and short circuit protection functions properly.
#6 Packaging & Aging
Wrap the battery pack in a PVC or metal casing while charging and discharging to activate the battery pack performance.
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