Wholesale & Custom LiFePO4 Forklift Battery Manufacturer in China
Hongyitai is a professional forklift battery manufacturer dedicated to providing high-performance lithium iron phosphate solutions to truck brands worldwide. We understand the losses caused by forklift downtime in the material handling industry. Based on your electric forklift requirements, we customize quality battery systems that offer fast charging, zero maintenance, and a lower total cost of ownership than traditional lead-acid batteries.
Lifepo4 battery lifespan is 4 times than lead acid.
Support fast charging and flat discharge curve.
No need to add water to forklift battery.
Lithium-ion batteries have no emissions.
Hongyitai 12V 24V 36V 48V Forklift Battery for Sale
We offer a full range of LifePO4 forklift battery in various voltage specifications, designed to replace traditional lead-acid batteries. Whether you operate a small warehouse or manage a large distribution center, our battery solutions are a perfect fit for your material handling equipment.
Every battery pack we manufacture is an A-grade LFP battery cell with a precise BMS to ensure exceptional runtime and maximum discharge efficiency.
12V 100Ah / 150Ah Forklift Battery
Suitable for: electric pallet jacks, small cleaning equipment.
Lightweight (only 1/3 the weight of lead-acid batteries), fast charging, suitable for space-constrained compartments.
24V 200Ah / 280Ah Forklift Battery
Suitable for: Walkie stackers, end riders, and medium-sized electric pallet trucks.
Extremely long cycle life (>3500 cycles), suitable for high-frequency loading and unloading operations, no water required.
36V 400Ah / 500Ah Forklift Battery
Suitable for: stand-up riders, order pickers.
Excellent discharge curve ensures the forklift maintains strong power even when the battery is low.
48V 420Ah / 560Ah / 600Ah Battery
Applicable to: 3-wheel & 4-wheel counterbalance forklifts.
Fast charging allows for quick recharging during lunch breaks, greatly improving fleet utilization.
LiFePO4 Lithium ion Battery Pack for Forklift Features
Many material handling brands choose lithium iron phosphate batteries primarily due to the following five advantages:
Ultra-long cycle life > 3,500 cycles, far exceeding lead-acid batteries (500-800 cycles). You don’t need to replace the batteries, significantly reducing long-term procurement costs.
Opportunity charging & fast charging. Your employees can quickly recharge during their 30-minute lunch break. With our fast charger, the battery can be charged from 10% to 90% in 2 hours.
Smart BMS protection. It monitors overcharge, over-discharge, short circuit, and overcurrent in real time. Supports CANbus/RS485 communication and seamlessly integrates with your forklift controller.
Zero maintenance & eco-friendly. Say goodbye to tedious water replenishment, acid mist cleaning, and battery equalization maintenance, allowing you to use our batteries with peace of mind.
High energy efficiency. Our forklift batteries have a charge/discharge efficiency of over 95%.
Custom Deep Cycle Battery Solutions for Major Forklift Brands
We offer standard voltage and drop-in replacement forklift battery solutions, perfectly matched to your brand.
Physical dimensions and counterweight customization: We can customize the steel shell to fit your battery compartment dimensions.
Multi-brand communication: Our BMS supports multiple communication protocols: CANbus / RS485, displaying SOC (State of Charge) and error codes in real-time on the original forklift instrument panel.
Perfect compatibility with leading forklift brands: Our deep cycle battery solutions have been successfully implemented with Toyota, Hyster & Yale, and Crown brands.
OEM & ODM services: Laser engraving your brand logo on the battery compartment and display.
Why Upgrade? LiFePO4 vs. Lead-Acid Forklift Battery
In the materials handling industry, battery selection should not only focus on initial purchase cost but also on total cost of ownership.
Although the initial investment for LiFePO4 is higher than that for lead-acid batteries, in actual operation, lithium batteries can save you significant amounts of energy, labor, and time costs. Learn how long do forklift battery last.
| Features | Lead-Acid Battery | LiFePO4 Battery |
|---|---|---|
| Service Life | 500 - 800 | >3,500 |
| Maintenance | Water needs to be added regularly and acid mist needs to be cleaned up. | Zero Maintenance |
| Charging Time | 8 - 10 hours | 1 - 2 hours |
| Efficiency | ~75% | >95% |
| Ventilation | A dedicated ventilated charging room must be provided. | No need |
| Warranty | 1 - 2 years | 5 years |
How to Select Your Right Forklift Powered Battery Charger
Choosing the right forklift battery charger is just as important as choosing the battery itself. Because LiFePO4 batteries have a unique charging curve (CC/CV – Constant Current/Constant Voltage), they must be paired with specially designed high-frequency chargers to achieve optimal performance. Here are the key factors to consider when selecting a matching charger for your fleet:
1. Voltage matching. The charger’s output voltage must be strictly matched to the battery system’s rated voltage: 12V batteries require a 14.4V – 14.6V charger, 24V batteries require 28.8V – 29.2V, 36V batteries require 43.2V – 43.8V, and 48V batteries require 57.6V – 58.4V.
2. Charging current and charging time. Charging time = battery capacity (Ah) / charger output current (A). For example, a 400Ah battery pack using a 200A charger should theoretically be fully charged in just 2 hours.
3. Communication protocol integration. The charger needs to read the battery’s real-time voltage, current, and temperature data via a communication line.
4. Connector sandards. Common connector types for forklift batteries include: REMA, Anderson, and Euro-style.
Why Choose Hongyitai as Electric Forklift Battery Supplier?
Hongyitai is not just a forklift battery manufacturer; we are your long-term technical support and safe delivery partner.
Factory-direct price. We offer highly competitive prices through a vertically integrated supply chain.
Engineering & customization expertise. Whether it’s a special battery case shape or a built-in heating system for extreme environments (cold storage operations), we provide precise solutions.
Strict quality control. Each battery pack undergoes rigorous cycle testing and charge-discharge simulation before leaving the factory to ensure the consistency of individual cells. We provide export certifications including UN38.3, MSDS, and CE to meet your compliance requirements.
Reliable after-sales service. We offer a warranty of over 5 years for LiFePO4 batteries, provide online technical guidance, and assist with any questions regarding installation, commissioning, and subsequent maintenance.
FAQs for electric forklift battery
For high-intensity industrial handling, LiFePO4 batteries have an absolute advantage in terms of charging cycle life, charging efficiency, and maintenance costs.
Our forklift order MOQ is 10 units.
We provide CE, UN38.3, MSDS, and RoHS certifications.
For standard forklift battery orders, our delivery time is 15-20 days.
Yes, we support deep OEM & ODM customization: size, voltage, communication protocols, etc.
We offer a long-term warranty of 5 years or more for all forklift orders.
We possess professional dangerous goods export qualifications and offer UN containers and reinforced wooden crates that meet international sea/air freight standards.